Recycling rubber tires at home. Tire Recycling Plant

Every year, thousands of tires go to landfills and landfills, despite the fact that for an enterprising person they are a free resource from which crumb rubber can be produced.

If it was needed only once, you can buy it in the right amount from manufacturers.

But where can you get crumb rubber if you need it on an ongoing basis and in large quantities?

Consider purchasing your own tire recycling equipment.

However, not everyone can afford a full-fledged installation, and such an investment will not be profitable for everyone. The way out is to create equipment with your own hands, and use it to produce crumb rubber from tires at home.

Recycling small amounts of rubber at home

If you need very little raw materials, you can do without equipment at all.

This will require only scissors and a cutter.

The metal cord is first removed from the tire, then it is divided into strips and crushed into smaller fractions to the required size.

At this point, the process is considered complete.

Material for the design of paths, flower beds or a separate playground is ready to use.

But to get more raw materials or have an income from tire recycling at home, you need the right equipment.

Tire crusher construction

Three main methods of crumb production are used:

1. Tire crushing after cooling with liquid nitrogen to -190 degrees.
2. Receiving crumbs on industrial equipment full cycle with the removal of the cord and subsequent grinding of the rubber.
3. Recycling using universal crushers, which you can do yourself at home.

The first two methods require large investments. The third option is available to anyone who has the ability and desire to make a crusher at home.

The necessary units can be made independently in the workshop or at the production site - where there are metal-cutting machines (turning, milling) and a welding machine for the manufacture of component parts.

If you cannot do it yourself machining blanks and you will have to order them according to your drawings, all the same, the cost of tire processing machines will be several times cheaper than similar purchased units.

The main component of the tire recycling line is a shredder (rubber grinder). Let us consider in more detail the purpose of the nodes of this machine.

Unit device

The machine consists of the following main units:

• electric motor 5 kW - 2 pcs;
• housing with disc shafts;
• lattice;
• worm gearbox - 2 pcs;
• shredder frame;
• loading bunker;
• guide tray;
• control cabinet.

Details of the installation are mounted on a powerful frame welded from channels.

Box with cutting discs

The main unit of the crusher for rubber is the body with milling rolls.

Wherein cutting knives made of high-strength steel and heat-treated, which significantly reduces their wear. They practically do not require sharpening during operation.

The calculation of the openings of the box, shafts and cutting elements must be accurate, so it must be done by a specialist in this field (designer).

Grid for crumb calibration

In order to obtain a calibrated fraction of tire raw materials, shredders are equipped with a special grate, which is installed under the rolls.

Worm gear

The rotation of the shafts with disk cutters is carried out separately, directly from the worm gearboxes connected to the electric motors through couplings.

The gear ratio is selected from 25 to 35 so that the cutting is without sticking and at a sufficient speed.

Machine frame

The frame is welded from profile elements, ensures the reliability and stability of the unit during operation, as well as loading and unloading operations.

loading hopper

The tire recycling plant is equipped with a tire loading hopper and a tray for removing finished crumb rubber.

Thanks to its design, the hopper eliminates the formation of blockages from the raw materials and guarantees a directed movement of the mass towards the rotating rolls.

Tire cutter

The tire cutting and cord removal plant consists of a carrier frame and a stand.

On the carcass is a tire clamping mechanism that rotates with the tire during cutting. The engine speed is reduced due to the different diameter of the pulleys. There is a built-in wedge-shaped cutter on the stand, which is adjusted to a certain size by moving the quill.

How to grind tires?

The technological chain consists of several preparatory stages before the production of the required fraction is obtained.

This procedure includes:

1. Inspection and removal of foreign objects from the tire cavity.
2. Cord cutting.
3. Cutting the tire into strips of 50-80 mm in size.
4. Grinding of raw materials by means of a shredder.
5. Separation and separation of metal from textile parts.
6. Calibration of crumbs into fractions using a vibrating sieve.

Equipment performance

The work of these two main units during the processing of tires is done in a semi-automatic mode.

For the normal operation of this line, a room of about 150-200 square meters is required. meters. This is due to the fact that you need a place for the location of not only equipment, but also for storing worn tires, finished tire products and metal waste.

The output of rubber crumb on this equipment per hour will be approximately 200-800 kg and up to 100 kg of scrap metal, 2-3 unskilled workers will be needed to service the machines.

In addition to tires, this equipment can process other rubber (conveyor belt, cameras, gas masks). The output is a crumb with sizes from 0.7 to 4 mm, while it is 65-85% of the total mass of raw materials.

Where to apply the obtained raw materials?

Rubber crumb can be:

The price of crumbs will depend mainly on the quality of raw materials, and secondarily on the fraction.

The most popular is the crumb, the fraction of which is 2-4 mm.

It's great for creating:

The popularity of such crumbs is due to the fact that the minimum amount of glue is used to glue these granules. A polyurethane binder is sometimes 5-8 times more expensive than crumbs.

Related videos

In this video you can see how to grind rubber and make crumbs at home.

Conclusion

Making a tire crusher with your own hands - a good idea for those who want to make rubber crumb with their own hands, but are not ready to spend tens of thousands of dollars on equipment.

You can create a chopper with a carpentry workshop, as well as certain skills and materials, or use the services of people who specialize in this.

The crumb obtained at home can be used for your own needs or sold to enterprises and the public.

In contact with

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rcycle.net

Making rubber crumb with your own hands at home

AT last years the use of crumb rubber and materials made on its basis for decorating sites, organizing paths, and covering roofs of houses has become fashionable. You can also use crumb rubber to create waterproofing for building foundations. In order to use crumb rubber elements on your site, you can contact a company that professionally works with crumb rubber. However, working with this material is not so difficult. If desired, and if you have free time, crumb rubber can be made at home with your own hands.

What is rubber crumb made of?

There are two ways to go about solving this issue. Path number one relies on the transition of rubber to a brittle state at low temperatures. If at home it is possible to cool the source material for preparing crumbs to a temperature of -70 ... -80 degrees Celsius, then it will be possible to obtain crumbs from any type of source materials. However, solving this problem at home is not so easy.

Path number two is the competent selection of source material. As we know, crumbs can be obtained from tires and tubes from car wheels. But tires are very difficult to grind under normal conditions, and it is also difficult to extract the metal cord from them later. For this reason, to obtain crumb rubber at home, it is better to use old worn-out cameras as raw materials. This material can be easily cut with the help of improvised tools available in any home.

How to make crumb rubber at home?

On the initial stage it is necessary to prepare a sufficient amount of raw materials, i.e. old car cameras and the appropriate cutting tool. For the manufacture of a coating with an area of ​​​​one square meter and a thickness of 10 mm, about 8 kg of crumb rubber is needed. In the production of crumbs from old chambers, the loss of material by weight is minimal. Thus, it is necessary to prepare the source material at the rate of 8 kg of old cameras per 1 square meter of coverage.

To grind rubber, you can use ordinary scissors or an ax. If desired, you can build special guillotine shears. In extreme cases, you can organize the cutting of cameras with a fairly sharp knife.

Crumb production must be performed according to the following algorithm:

• Remove all metal elements from the old camera
• Cut the camera into thin strips
• Thin strips obtained in step 2 grind

rezinovaja-kroshka.ru

Tire recycling at home

Every motorist knows that the disposal of used tires is a serious problem. However, recycling tires at home has several options. Let's consider some of them.

Creativity

There are many examples of the creation of original sculptures from used tires, used to decorate the garden, or as an independent work of art. Garden variations can be embodied in the form of swans, garden vases, etc.

The "pattern" is extremely simple and understandable. And the created images are very similar to living prototypes.

There is also a more artistic attitude to rubber waste. From them, as from clay, the conceived sculpture is literally “molded”. You can, for example, sculpt a horse, and, moreover, such a hot one that will cause the approval of other venerable sculptors.

Pragmatic Approach

Yet for most, tire recycling at home involves the use of waste rubber for the benefit of the home and its economy. There are several nuances here.

Firstly, you can use used tires for the home, as they are.

Secondly, the product of their primary processing obtained at small and large enterprises can be used in the household.

Thirdly, it is possible to organize a production within the framework of a private, home-based company, which is engaged in the actual primary processing of tires.

Using tires as an eternal material

Tires are known to be one of the finest building materials. Some craftsmen used tires from Belaz as a support, a foundation under a garden house. And prudent owners can use tires as elements:

• fence
• mini flower beds
• playground elements

Application of partially recycled rubber

Tire recycling is carried out in stages:

• cutting and crushing
• plasticization and exit to the final product

semi-finished product used for different types production, rubber crumb serves. You can make fuel out of it, or you can make tiles, moreover, both for asphalt and for roofing. It is also used for the production of shoes, sports ground surfaces, etc.

In the household, you can even use a crumb in the form of a semi-finished product - it is sprinkled with paths along the lawns. You can also use rubber roofing for your home.

Waste tire recycling

Tires are crushed - either in a state cooled to -70 ... -80 degrees, when the rubber becomes brittle, or at normal temperature - but with a more powerful tool. To obtain fuel, rubber is subjected to a pyrolysis operation.

This is an environmentally hazardous process. Equipment, maintenance of premises, organization of the collection of raw materials and the search for buyers, attracting significant Money- all this is completely associated with a small "private shop" where tire recycling would be profitable.

Conclusion

As part of a car enthusiast's household, recycling tires is quite difficult. To do this, you need to be a very big enthusiast. But maybe you will be lucky enough to find a unique way to use bad tires.



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technology for processing car tires, tires and other rubber, description and video of the manufacturing process

The service life of car tires is quite short, after which they must be replaced.

Disposal of used tires - a big problem for the ecology of the whole world.

Every year the number of used cars increases by almost 10%.

Obviously tires need to be recycled.

In this article, we will consider the following questions:

• what is the technology for processing crumb tires;
• what equipment is used;
• where rubber crumb is used;
• Is it possible to make it yourself.

Tire recycling methods

Not only worn-out tires, but also any other used rubber products can serve as raw materials for rubber crumb production.

In practice, only two main methods are used to obtain crumb rubber from used tires:

• shock wave;
• mechanical.

Let's consider both methods separately.

shock wave

This technology for grinding car tires and other rubber waste into crumbs was invented relatively recently.

The recycling process consists in cooling products to over low temperatures followed by crushing by a shock wave.

Cryogenic chambers are used for freezing, and the shock wave is formed by a special electrical device or by detonating a small amount of explosive.

This technology for recycling used car tires requires the installation of expensive equipment, which is economically viable only for large enterprises with large volumes of raw materials.

Mechanical

This is a classic technology for processing tires into crumb rubber, which, unlike the first, is used everywhere.

The essence of the process lies in the phased mechanical action on the raw material to obtain the required fraction of crumb rubber and by-products.

There are several methods for recycling tires by mechanical action:

• grinding at normal temperature;
• at high temperature;
• with cooling of raw materials;
• using the "ozone knife";
• by forcing raw materials with a powerful press through special dies.

The most popular method is conventional mechanical grinding at normal temperature.

This technology is classic and is great for organizing small enterprises for recycling used car tires.

Classic tire shredding technology

In the presence of necessary equipment this technology makes it possible to obtain rubber crumb of any fraction up to a powdered substance.

The whole tire recycling process can be divided into several stages, each of which uses a certain type of machine tools and mechanisms.

The main technological stages of crushing tires and the types of equipment used in each of them:

1. At the first stage of processing, tires are sorted by size, which is necessary to adjust the equipment for certain tire sizes. Crushing itself begins with cutting the side rings on a special punching machine.
2. The second stage of tire shredding takes place using hydraulic shears, mechanical cutters or guillotines, which are used to cut into strips and pieces of medium size.
3. The crushing process continues in a special shredder, where large pieces of rubber are crushed into small chips ranging in size from 2 to 10 square meters. cm, which arrive at the next technological operation.
4. At this stage, the final grinding of raw materials to the required fractions takes place. Rotary mills with square blades or other equipment capable of withstanding enormous mechanical loads are used.
5. After complete grinding of used tires, it is necessary to separate the resulting crumb rubber from by-products: chopped metal court and textile waste. For this, magnetic and air separators are used.
6. At the final stage, the resulting rubber crumb is passed through a special vibrating sieve, where the separation into fractions takes place. The resulting material is packaged and sent for further processing.

This is the classic pattern. technological process crushing tires into crumbs at normal temperature with an approximate list of machines and mechanisms.

The number of processing stages can be reduced or increased depending on what equipment will be used and what kind of crumbs you need to get at the exit.

Transportation of raw materials from one technological operation to another can be carried out both manually and automatically.

If the movement of tires, pieces of rubber, chips and rubber crumb is carried out using belt and screw conveyors, then the whole complex of equipment for recycling old tires, in fact, becomes a production line.

For the organization of a small recycling workshop, the installation of an automatic line is the best solution.

What equipment is needed?

There are a lot of offers on the tire recycling equipment market.

Russian and foreign manufacturers offer both fully equipped lines and plants, as well as individual machines, devices and mechanisms. The price will depend on the type and performance of the unit.

Consider the minimum set of what is needed for recycling tires into crumbs.

Bead removal machine

This is the first unit in the entire technological chain of tire grinding. Its purpose is to remove the landing rings from the tire.

The principle of operation of bead removal machines is based on:

• cutting down;
• cutting;
• pulling out the landing rings.

Each of the methods does not have any advantages over the others.

Further processing of the removed rings is carried out on pressing machines, where the metal base is squeezed out and the remaining rubber is crushed in the general flow.

Tire shredders without bead

• shredders;
• tape cutters;
• hydraulic shears;
• roller milling devices;
• mills.

The production line may include several such devices:

1. Hydraulic shears and tape cutters cut tires into large pieces.
2. Shredders process them into smaller fragments.
3. Roller aggregates and mills bring the type of raw material to the required fraction.

Metal and textile separators

The magnetic separator removes the chopped remains of the metal court from the crumb rubber.

The principle of operation of this device is simple: a powerful electromagnet pulls metal waste from the mass of raw materials and sends them to a receiving hopper.

Removal of textile residues takes place in a cyclone-type air separator, where a powerful air stream simply blows light textile fluff into a receiving hopper.

Read more about textile and metal cord, as well as where it can be used with benefits, read here.

Vibrating screens for separating the product into fractions

Tire recycling complexes include at least two vibrating screens: coarse and fine cleaning.

On the first device, large, not completely processed, pieces of rubber are screened out, and on the second, the standard fraction of rubber crumb is separated.

A vibrating sieve is a device consisting of a table with holes corresponding to the crumb fraction to be separated, and a mechanism that vibrates the table at a certain frequency.

Conveyors and other mechanisms and devices

Tire recycling lines and plants include belt conveyors to move tires, pieces of rubber and crumb rubber from one process step to another.

Some manufacturers use screw conveyors in their lines to move and pack finished crumb rubber. In addition, automatic tire recycling lines are equipped with bunkers, security systems and process control.

All of the above equipment is equipped with automatic lines for processing old tires into crumb rubber.

The number of machines and mechanisms depends on the volume of production and the final type of product that needs to be obtained as a result of processing.

What can be made from the obtained granulate?

Crumb rubber itself, obtained by recycling old car tires, is an intermediate product. Raw materials, depending on their fraction, are used in the manufacture of the following products:

• floor coverings for indoors and outdoors;
• curbs, bumpers and speed bumps for road facilities;
• substrates and pads to protect goods during transportation;
• figures for playgrounds;
• building materials - waterproofing and noise-absorbing;
• dielectric products for the electrical industry;
• MBR - bitumen-rubber mastic.

Granulate is also added to asphalt mixtures, obtaining a strong and durable road surface.

From fine crumbs, it is possible to produce various rubber products by hot pressing, namely:

• bushings;
• rollers;
• rubber shoes;
• many other goods.

In addition, it can serve as an additive in the manufacture of new tires, thereby reducing its cost.

The entrepreneur receives not only rubber crumb, but also grinding by-products: metal court and textiles, which are also liquid goods. They can be sold and get additional profit.

As you can see, there are ample opportunities for the tire recycling business in terms of marketing products, because the need for it is very high in many industries.

Making crumbs from tires at home

Tire granulate can be easily purchased in online stores, building supermarkets or ordered directly from the manufacturer.

But for those who want to open their own small home business or just make a coating for the paths in the garden with your own hands, the issue of self-production becomes relevant.

In this case, it makes no sense to purchase expensive equipment for the processing of tires.

There will be no problems with raw materials for making rubber crumb at home. It is enough to walk around the neighbors, who will gladly take out the used tires from the garage and get rid of them.

The simplest set of equipment and tools for grinding tires and other rubber products can be made by hand with minimal investment.

As mentioned above, rubber can be crushed mechanically or by freezing to a low temperature.

The latter option for the home is unacceptable, since it will be necessary to purchase an expensive low-temperature chamber to cool the raw materials.

For the home, the best solution would be mechanical cutting and grinding rubber to a crumb state. In a separate article, we told how to make equipment for these purposes.

Related videos

One of the manufacturers made an interesting and informative video about recycling tires into crumbs, we offer you to see the process with your own eyes:

Conclusion

Rubber crumb is a multifunctional material necessary for a person in many fields of activity. Its huge plus is that it can be made from old tires, thereby giving a second life to obsolete products.

Recycling rubber is easy, equipment for this purpose is available everywhere.

In contact with

Classmates

rcycle.net

How do you think you can make money on some types of household waste, not counting, of course, services for its disposal? For example, on old, unnecessary car tires? It should be noted that there are really a lot of options.

Same as from plastic bottles, tires can be used to make garden decorations (flower beds, animal figurines, swings, sculptures, and much more). In general, collecting (or buying up) and recycling car tires turned out to be a very profitable business, especially if you approach it with a certain amount of imagination and using various modern technologies.

Based on the fact that such a large amount of raw material remains unclaimed, it can be said that competition in this type of business is relatively small, even miserable. And finally, the most important thing is that the products obtained as a result of the processing of automobile tires are in high demand now, and will be in demand for at least another hundred years. So, if you wish, you can pass your established business to your grandchildren.

People have long begun to think about the recycling of used tires from cars, which increase by a huge amount every year. But no solution has been found. Of the total number of used tires, only a fifth is recycled. There are only recycling points for these old tires. By helping to improve the environment, you can earn extra money on this.

Worn-out car tires are quite valuable polymer materials. A ton of used rubber contains about seven hundred kilograms of rubber, which can be reused, for example, as fuel, various rubber technical products and building materials.

At the same time, if such a ton of tires is burned, then two hundred and seventy kilograms of soot and four hundred and fifty kilograms of toxic emissions will violate the environment. It is unprofitable and very difficult to recycle tires economically on the scale of a large industry. But, according to manufacturers of mobile equipment for recycling, such production in a mini-enterprise can be a huge success and a good profit.

Such a small factory is a prefabricated equipment, which covers an area of ​​about eighteen square meters, its height is ten meters. This equipment is capable of processing about five tons of consumables per day.

Moreover, the production area includes warehouses for worn materials (plastics and tires), an area for the preparation of raw materials (cutting tires into pieces), as well as a warehouse for finished materials such as liquid fuels, carbon black, and scrap metal storage.

What can be obtained from the old "rubber".

What is most surprising is that the process of recycling automotive rubber is itself a final process, leaving almost no waste behind. Let's see what you can get as a result of recycling old tires:

Rubber crumb, which is used in the production of various gaskets and seals (including for sanitary purposes), shoe soles, rubber mats, rubber roofing (you can find out about liquid rubber for roofing here), Novotek seamless coatings, as an additive to asphalt , filler for punching bags, and for many other purposes.

n24.by

Equipment for recycling tires and rubber to the plant: installation

The need to recycle used tires arose due to the rapid growth in the number of cars in most developed countries. The number of used tires is growing every year, so the problem of their disposal has become an acute problem for the authorities of the states. Tire recycling equipment is not cheap.

Special factories and enterprises for their processing are being built. They decide the environmental and economic problem associated with the disposal of obsolete car tires. This waste tire business is already growing by leaps and bounds today. First of all, this is facilitated by a large amount of inexpensive raw materials.

A tire processing plant is being built near the place of sale of the product obtained after processing, namely: rubber crumb, saw, steel cord, fuel oil. A tire recycling plant is a cost-effective solution to the problem. It is located at the place of accumulation of raw materials or near the plant, the production in need of recyclables. The main thing is that the tire recycling plant should be located at a distance of more than 300 meters from the located residential buildings.

The plant is equipped with special equipment for the production of crumb rubber. To open a business in this area, investments are needed, however, due to the small number of competitors and the demand for this raw material, all investments pay off in the near future.

Waste Tire Recycling Equipment

Equipment for rubber processing is a plant - a reactor. It is installed in a specially designated open area.

Medium tire shredding equipment has the following capacity:

• 2 tons of liquid fuel
• 1.5 tons of solid residue containing carbon
• 0.5 tons of steel cord
• 1 ton of gas

The volume of tires to be shredded is 5 tons per day. Processed products serve as raw materials for many types of production. The reactor itself operates using gas, which itself is capable of producing during the processing of used tires. The installation is low maintenance, it only needs two people for one shift. To work on such a plant, employees of the enterprise need to undergo special training and study the features of the process.

Tire recycling products include:

• Rubber granulate and crumbs. Rubber crumb comes in various fractions: 0.1 - 0.45 mm.
• Regenerate. Finely ground crumbs with improved quality. Dimensions: 0.6 - 10 mm.
• Crisps. Size 2 - 5 cm. Represented by pieces of tires along with steel cord.
• Resinoplast. Used in the manufacture of soft roofs.
• Rezinopol. Represented by a floor polymeric covering.
• Bireplast. It is represented by a multi-layer waterproofing roll roofing material.
• Reisol. Represented by rubber with a waterproof adhesive layer of rubber.
• Fiber concrete. A mixture of crumb rubber and two types of cord: textile and metal.

Rubber processing technologies

Rubber recycling can be done in several ways. The choice of method ultimately determines appearance and demand for the resulting product. The paragraph will not deal with landfilling. Despite the fact that this option is the simplest, at the same time, the crumb plant causes the least harm to the environment.

There are four main recycling methods:

1. Crumb production - equipment for the recycling of tires into crumbs is considered the most rational, it can process several tons of tires per year and brings a stable income to the owner. But the technology is not perfect, it has a significant number of disadvantages, such as the need to select raw materials with the same composition to standardize the properties of the final product.
2. Pyrolysis is the decomposition of tires under the influence of high temperature. This method is extremely inconvenient because during this process a huge amount of toxins released into the atmosphere is released. Another obvious disadvantage of this method of disposal is economic unprofitability. Decomposition equipment is expensive and pays for itself in a significant amount of time.
3. Incineration - is the complete destruction of tires. The only benefit from such an action is the production of energy, however, such products do not act very well as fuel. This is due to the fact that during combustion a large amount of soot is formed, which over time makes the equipment (furnaces) unusable. Since rubber contains sulfur, when using this disposal method, the substance enters the atmosphere and, when interacting with water, sulfuric acid is formed.
4. Recovery is a process similar to recycling. This is the most promising and rational way. So, in the manufacture of one new tire, approximately 30 liters of crude oil are consumed, and only 5 are needed for restoration.

In recent years, business in this area is gaining momentum, it is especially popular in European countries, because it is there that society takes environmental protection most seriously.

Another clear advantage that this business is famous for is the purchase of inexpensive equipment for processing tires into crumbs. You can organize a recycling plant with your own hands in any room, even in your own garage.

Tire crumb line

The tire recycling line produces crumb rubber for business, it is considered environmentally friendly due to the absence of emissions into the atmosphere or into the ground.

The line and all equipment must be made in accordance with the requirements of the Russian Federation, which were put forward for equipment of this type:

• The level of noise emitted.
• By the amount of harmful emissions.
• According to life safety.
• Accordingly, the safety of waste processing.

The whole line for processing tires into crumbs consists of sectors:

• Preparatory, which includes 2 machines: 1 - for removing bead wire, 2 - shears for cutting tires.
• Crusher, consisting of 1 - crushing chamber and 2 - return sifter.
• Crushing rollers, representing two drums that rotate at different speeds towards each other.
• Granulator that feeds the mixture from the feed funnel to the crushing zone.
• Vibrating table of a magnetic selector for uniform distribution of the mixture under the influence of vibration.
• Knife granulator, consisting of a body with knives, a shaft with knives, a mesh with a hole diameter of 4 mm.
• Vibrating table in the form of an inclined rectangular structure.
• Magnet for picking up fine wire residues.
• Textile separators for a high level of crumb removal from textiles present.
• Automatic packers filling bags with crumbs.

This is how the process of recycling tires into crumbs, which serves as a secondary raw material for further production, looks like. It is not difficult to organize this recycling business. This is due to the relative cheapness of equipment and fast payback periods. The main mission of this business is to protect the environment.

vtorothodi.ru

Recycling old tires at home

Recycling tires into crumbs at home and at the factory

It should be noted that this rubber waste is a flammable material, and if a huge number of tires ignite, they can pose a threat of poisoning to everyone nearby, since rubber, when burned, releases carcinogenic toxins, such as benzpyrene. Storage in landfills leads to the reproduction of rodents and insects, which are sources of dangerous infections. To avoid the deterioration of the environmental situation in Russia and abroad, proper disposal is required, namely, waste processing.

Without constant recycling, an environmental crisis could set in very soon.

Recycling

Powder from waste of larger fractions is used in the production of composite roofing materials, rubber-bitumen mastic, waterproofing materials, and rubber coatings. From the metal cord, scrap metal is obtained, which is also found practical use Russian entrepreneurs.

Also, textiles and rubber are obtained from tires.

Recycling at home

According to one of the scenarios, the rubber should be cooled to a temperature of approximately -75 ° C. Agree, not everyone has such an opportunity. So let's use the traditional scenario:

• Take the cameras
• Remove all unnecessary elements from them
• Cut them into thin strips
• Grind those stripes

The rubber grinder in this case is an ax or scissors.

Mechanical processing method

The most professional way.

The technological line is a sequence of installed working devices, overcoming which the material becomes a finished product.

Processing into crumb rubber goes through three stages:

Today, there are a sufficient number of manufacturers of this equipment on the Russian market.

Chemical processing method

There is also an effective, but expensive physico-chemical method of processing tires into crumb rubber - cryogenic grinding of car tires. Crushing of rubber is carried out in a special cooling chamber at extremely low temperatures (up to - 120 ° C). A refrigerant (liquid nitrogen) is supplied to this chamber, cooling to ultra-low temperatures.

In conditions of strong cooling, the rubber acquires a glassy state. Crushing of rubber occurs when struck with a special hammer.

After grinding, textiles and metal are removed from crumb rubber.

Recycling of automobile tires to obtain crumb rubber is carried out in several stages: Note that the processing of rubber can be both crumb and diesel fuel. But the latter option requires serious material investments. This process consists of sorting and subsequent grinding of tires, and then the selected and prepared material is loaded into a special reactor, which extracts fuel from recycled materials at high temperatures.

Utilization and recycling of car tires

Let's see what can be obtained as a result of recycling old tires: crumb rubber, which is used in the production of various gaskets and seals (including for sanitary purposes), shoe soles, rubber mats, rubber roofing (you can learn about liquid rubber for roofing here) , Novotek seamless coatings, as an additive in asphalt, a filler for punching bags, and for many other purposes.

Business Idea: Tire Recycling

Its waste is released into environment.

This is not a good solution, but the emission resembles the exhaust gases of a truck.

As for the remaining mass, it passes through the magnetic separator, speaking in simple words then sifted through a sieve. Metal elements are screened out and sent to the warehouse.

Fuel oil is transported by a conveyor to tanks, in which the fuel will be stored until shipment.

Tire recycling: step-by-step opening of production

Therefore, the choice is obvious: it is better to recycle used tires and get paid for it than just burn them, causing harm to the environment.

Based on the chosen method of tire recycling, different products can be obtained: wide range applications. So, the process consists of the following steps: In the future, the resulting crumb can be converted into fuel / gas / fuel oil.

• Processing technology
• Selection of premises and staff
• • • • Similar business ideas:

The growth of used tires worldwide is more than 10 million tons per year. At the same time, only 20% of the total number of tires go through the recycling process. The rest are thrown into a landfill, and some of the tires "do not reach" even to it. In our country, the annual volume of discarded tires is more than 1 million tons.

Ecological value of tire recycling

The problem of tire recycling is of great environmental importance. Accumulating in their landfills, tires have a high fire hazard class (class 4). Tire combustion products have a negative impact on human health and can cause cancer. At the same time, the process of tire decomposition is very impressive - more than 150 years.

Modern equipment allows you to create a working tire recycling business. Tire waste, which we see everywhere, is a valuable polymer raw material. Only one ton of tires contains about 700 kg of rubber, which can be used for the production of fuel, rubber products and materials used in construction.

Tire recycling products

From ordinary car tires, products are obtained that use in great demand:

• Safety tiles, which are used on footpaths, sidewalks, bus stops public transport, on treadmills, etc.;
• Cord fiber, which is actively used in construction, as well as for the manufacture of sound and heat insulation boards;
• Environmentally friendly rubber crumb, which is used for the manufacture of seamless floors, sports surfaces, for decorating landscapes, landscaping playgrounds;
• Rubber paving stone, which is used for original decoration various sites: children's and sports grounds, areas near private houses and so on;
• As well as new tires, water-repellent roof coatings, wheels for wheelchairs, RTI for cars and other products.

Problems with the supply of raw materials, as practice shows, should not be. AT recent times increased penalties for illegal disposal of used tires. Thus, from June 30, 2009, the amount of the fine for officials is from 10 to 20 thousand rubles, for legal entities from 100 to 250 thousand rubles, for individual entrepreneurs from 30 to 50 thousand rubles. In order to avoid such a punishment, enterprises and organizations are ready to export illiquid tires for processing for hundreds of kilometers. These organizations primarily include large enterprises with a large fleet of special equipment. Here they are willing to cooperate with the processing plant, as they accumulate a lot of worn tires.

Processing technology

As for the technology, the process of recycling car tires by mechanical crushing includes several operations:

1. Punching of side rings on a special machine;
2. Cord removal;
3. Cutting tires into large pieces;
4. Crushing of tire fragments on rollers to fractions of 3-4 mm in size;
5. Extraction of small particles of metal cord from the resulting mixture by magnetic separation;
6. Grinding the crumbs to the finished size (less than 1 mm).

Selection of premises and staff

A tire recycling line with a capacity of 300 kg of tires per hour will require at least 6 people per shift. To install the equipment and arrange the working area, you will need a room with an area of ​​​​about 500 m2 with a ceiling height of at least 6 meters. The operating temperature in the room must be at least +5 degrees, and the required power of the electrical connection must be 300 kW.

The disadvantage of this business is a large investment at the start.

How much money do you need to start a tire recycling business

The purchase of only one tire recycling line will cost 10 million rubles (investments can be less - up to 2 million rubles, if the equipment is purchased separately). However, as practice shows, tire recycling is a profitable business with high rates of profitability and return on investment.

Tire Recycling Business Organization Plan

The opening of an enterprise that will be engaged in the processing of tires should begin with a detailed study of the situation in this field of activity. You need to find out if you have potential competitors, find out the scale of their activities, and also study the situation with the supply of raw materials and sales finished products. If you have found the answers to all of the above questions and they confirm that tire recycling is promising direction businesses in your area, then you can begin to perform the following tasks:

• The most difficult moment is the search for a free territory or premises for organizing production. The ideal solution to this problem is the placement of the company in the workshop of an existing industrial enterprise.
• Preparation of a business plan.
• Business registration and paperwork.
• Purchase of equipment and treatment plant.
• Personnel search.
• Conclusion of contracts with buyers.
• Solving administrative issues.

This business is highly dependent on your organizational skills and ability to negotiate with government officials. It is necessary to convince the authorities that your company will bring great benefits to the ecology of the region, if this is not done, you may simply be denied a permit.

Estimated Profit of the Tire Recycling Business

The main advantage of this line of business is the fact that you do not need to buy raw materials. In many cities across the country, car owners even pay extra for tire recycling. An enterprise that processes 5 tons of tires per shift receives:

• for fuel oil $100;
• carbon $75;
• scrap metal $50

The company's total daily gross income is $225, or $4,950/month. The company's costs will be at the level of $2,000/month. So, recycling tires, you can earn $ 2950 (with taxes) or get $ 2653 net profit (STS 6% of revenue).

Setting up a tire recycling business requires solving a fairly large number of issues, including the preparation of the necessary documents.

In addition to certificates of registration of an LLC or individual entrepreneur, you must have:

• permits from fire services and Rospotrebnadzor;
• contracts with contractors;
• coordination with environmentalists;
• labor contracts with personnel;
• permissions local authorities authorities and institutions for labor protection.

According to the legislation of the Russian Federation, in order to organize a tire recycling business, you do not need to issue licenses or obtain additional permits (except for the above).

Choice of tax regime and OKVED

The most rational taxation regime for enterprises specializing in the processing of tires is the simplified tax system. To choose this system, you need to write an application and submit it to the Federal Tax Service along with documents for registering a company. Be sure to specify the option for calculating tax liabilities: 6% of revenue or 15% of the company's profit. Tire recycling firms are classified as business with OKVED 37.20 (processing of non-metal waste and scrap).

The number of cars on the roads of our country is constantly increasing. In this regard, spontaneous dumps of used tires appear in cities. But on this garbage you can make good money. The business plan for recycling tires into crumbs, we will consider in this article.

Registering a business

Since such activities are classified as hazardous waste, a license must be obtained before opening a crumb tire recycling business. This will require certain financial investments.

In addition, you need to obtain permission from the SES. To do this, you must meet all the requirements of environmentalists. It's about about the installation of special filters, as well as the location of the enterprise. It should be away from residential buildings. Do not forget to register the company with the relevant authorities, as well as with the tax office, in addition, resolve all issues with firefighters and conclude an agreement for the supply of electricity.

Choose a room

For recycling tires into crumbs, you need to choose a suitable room. These should be large areas, approximately 500 sq. meters. In addition, you will need a room for raw materials and finished products.

Do not forget that the tire recycling plant must be located away from locality. If complaints begin to come in from the public, your business may be closed.

These parameters correspond to sites in industrial zones located outside the city. Finding land in the suburbs for construction is not easy, so it is better to buy or rent former factory floors. Pay attention to the availability of convenient access roads.

Equipment

Modern equipment for processing tires into crumbs is offered by various manufacturers. Of all the offers on the market, only 10% correspond to the declared indicators and provide a quick payback.

All equipment for rubber crumb is conditionally divided into three groups:

1. Equipment from European manufacturers. These are quite reliable and highly efficient units that meet all requirements;
2. Inexpensive equipment for the production of crumb rubber from China is of dubious quality. In China, they produce good technique, but its price is almost the same as for European production lines;
3. The simplest and most reliable equipment is produced in our country. It should be noted that the price of equipment for processing tires into crumbs from domestic manufacturers is two times lower than for European units. But, at the same time, it costs an order of magnitude more expensive than Chinese inefficient technology.

The technological line consists of:

• Devices for cutting tires;
• cutting machine;
• Rubber restructuring machines;
• magnetic separator;
• classifier;
• vibrating screens;
• Conveyor.

Remember that the quality and reliability of equipment largely depends on the success of your business.

Technological process

The technology for processing rubber tires into crumbs consists of several stages:

1. All tires are carefully inspected to identify all elements unsuitable for recycling;
2. Tires are cut into small pieces;
3. Raw materials are sent to a shredder, where they are crushed into a smaller fraction. At this stage, metal inclusions and bead wire are removed;
4. Processed raw materials are sent to an impact crusher for final grinding;
5. The separation process, as well as the separation of metal and textiles;
6. The final cleaning takes place on a round vibrating sieve. In parallel, crumb rubber is sorted into fractions.

In addition, tires can be recycled into diesel fuel. This is a more profitable production, but it will require large investments.

Scheme: recycling tires into crumbs

The process is divided into stages:

• Sorting of raw materials;
• Tire cutting;
• Decomposition of raw materials in a reactor at high temperature.

The output is liquid fuel, metal cord and gas, which can be used for the next processing cycles.

Staff

A line for processing tires into crumb rubber does not need many employees to operate. Its service is fully handled by two people.

To work in the office you will need:

• Sales manager;
• Accountant;
• In addition, you need to hire drivers with your own trucks, or create your own fleet.

To recruit staff, seek help from specialists. The final pre-employment interview should be conducted in person. Recruited employees must undergo special training. Since, is a fairly promising area, many equipment manufacturers offer short-term training courses. You can also invite employees who have experience in similar enterprises to work.

Business Profitability

Before starting work, carefully calculate all costs. This is a rather expensive business, since the cost of equipment for processing tires into crumbs is quite high. You will have to pay 2-3 million rubles for it, so if possible, try to find investors. Another item of expenditure is cleaning units. Without them, you will not be able to get permission from the SES.

Now let's talk about income. Raw materials for crumb rubber can be taken almost free of charge. You can find organizations that pay money for recycling old tires. The resulting products can be sold at a good price. If you find reliable ways to sell, the company will pay off in the shortest possible time and will become profitable.

Expenses

Calculations may fluctuate depending on local conditions, so we will take the average figures:

• Paperwork - 150 thousand rubles;
• Rental of production space - 180 thousand rubles;
• Repair of the premises - 150 thousand rubles;
• Tanks for fuel - 80 thousand rubles;
• Equipment - 1.5 million rubles;
• Tool - 200 thousand rubles.

The total amount is about three million rubles. In addition, every month you will spend money on:

• Salary for workers - 70 thousand rubles;
• Salary for office employees - 50 thousand rubles;
• Electricity - 30 thousand rubles;
• Transportation costs - 150 thousand rubles.

These calculations do not include taxes, since in the first year a start-up business is exempt from taxation.

Where to get start-up capital?

As you can see, in order to establish production, you need a fairly large amount. In addition, novice entrepreneurs are also afraid of large monthly payments.

To get money, you can try to get a loan from a bank. In this case, you will have to pay high interest rates. Since the government of the country is concerned about environmental issues, there are government programs for which you can get a subsidy. To do this, you need to provide a detailed business plan with all the necessary calculations. If you are more interested, you can also ask for help from the state.

Production at home

Rubber crumb can be used to decorate areas in the garden, make paths or cover roofs. To start processing tires into crumbs at home, you can use ordinary scissors or an ax. All metal parts are removed from the old camera. Cut it into strips, after which they are crushed to the desired size.

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Business promotion

Since products such as crumb rubber have not yet been widely used in our country, it is not so easy to find buyers. But, despite this, old tires also bring good income to entrepreneurs. Start looking for markets before you launch your business. Usually an effective approach, provides excellent results.

There are more and more cars on our roads, which means that the number of used tires is growing. The question arises of what to do with them, how to dispose of them? Many simply quietly throw away their used tires, but this only leads to the appearance of spontaneous landfills. But on this garbage you can make money. Let's learn how to open a tire recycling plant.

Beneficial trash

Why is tire recycling so beneficial? This category of waste contains polymers, which are widely used in a wide variety of industries.

Tire recycling products are used to make new tires. Rubber crumb is used in decor, as a waterproofing material in construction.

It is used in the design of treadmills, the arrangement of children's and sports grounds.

Deep pyrolysis processing of rubber makes it possible to obtain fuel oil at the output.

In addition, you will not have problems with raw materials. Owners of used tires will gladly take the opportunity to get rid of annoying garbage. Often you don’t even have to pay for rubber junk, you just have to offer tire pickup.

In addition to cooperation with individuals, you may well conclude cooperation agreements with companies that buy up obsolete cars for scrap. Yes, and agricultural enterprises always have a lot of unusable tires from equipment.

It often makes sense to seek support from local authorities. So you will speed up the issue of obtaining a license.

Tire recycling license

Since your activity will be associated with hazardous waste, you will need to obtain a license to work with them. Passing an examination confirming the safety of your production will cost you certain financial costs.

So that you do not have problems with the sanitary inspection, do not ignore the requirements of environmentalists about the need to install appropriate filters. They, as a rule, come complete with a technological line.

And also strictly observe the remoteness of your enterprise from any residential settlements. Whether it is a small village or a densely populated residential sector, the tire recycling plant must be located at a distance of at least three hundred (four hundred) meters from them.

What documents are needed to start

Before opening a tire recycling plant, register your business and register with the tax office.

Settle the issue with firefighters in advance. You need to get permission from them. It will also be needed from the sanitary inspection.

In addition, take care to conclude an agreement with energy suppliers.

We are looking for a room

A tire recycling facility cannot fit into a tiny space. You will need serious space. Approximately 500 square meters are needed to accommodate the equipment. And yet it is necessary to allocate space for the warehouse of raw materials and finished products.

And remember about the required distance to residential buildings. All these indicators should reflect your business plan. Tire recycling should not cause outrage among your unwitting neighbors. Complaints from the public may well lead to the closure of your plant.

Under such parameters, a site located outside the city in an industrial zone is best suited. Finding free land within the suburbs is difficult, so focus on the buildings of the former factory workshops. Now it is not difficult to find a non-working industrial enterprise. Then it's up to the small thing - you need to conclude a lease agreement.

When renting a room, check the proximity of electrical networks and the possibility of connecting to them. Access roads are required.

What is recycling

Tire recycling technology consists of several stages:

• bead rings are removed from the tires on a special stand;
• remove the cord;
• the tire is divided into pieces;
• the resulting parts are crushed to obtain fractions of 3 or 4 millimeters;
• metal inclusions of the cord are removed from the mass using magnetic separation;
• fractions are ground to a state of powder, in which the particles do not exceed one millimeter.

Now a little more. Assembled tires are first placed in the warehouse. After that, they go to the initial screening. Line employees find out if there are metal parts (rims, rings) in the tires. They remove anything that might interfere with the initial cutting of tires.

The crushed raw material enters the reactor hopper. The decomposition process starts in the reactor, and at the output you get a carbonaceous sediment, gas, liquid fuel fraction. The gas is returned to the reactor to keep it running, and the residues, which are surplus, are simply discharged to the outside. Since they contain harmful substances, it is necessary to install filters.

It is necessary to distinguish between the mechanical method of disposal and pyrolysis.

The result of the first is to obtain crumb rubber, granules, chips. In the second case, the product of processing becomes fuel oil, which is close in characteristics to furnace oil.

Turn tires into oil

Pyrolysis tire recycling has already been mentioned above. The liquid fuel fraction, which is formed as a result of the decomposition of rubber powder in the reactor, is pyrolysis oil. About 40 percent of this substance can be driven out of one and a half tons of raw materials.

But only after the refinement stage, the oily liquid will turn into fuel oil. It is bought for the needs of private homeowners and industrial enterprises.

We equip production

Tire recycling equipment is usually supplied by technological lines. They are already equipped with all the necessary installations and units. At the same time, you need to understand whether you will be focused solely on the mechanical utilization of raw materials. Or your plans include the production of fuel oil. Although usually the owners of mini-factories to increase profits prefer to do both.

So, tire recycling equipment includes:

• hydraulic shears;
• air separator;
• eraser;
• tape cutter;
• ring cutter;
• squeezer;
• chip cutter.

A reactor is needed to start the decomposition process. And for storing pyrolysis liquid - a tank.

When choosing plants for your plant, keep the safety of your production in mind. Additionally, install cleaning units, install filters. To save resources, select lines with low power consumption.

Before opening a tire recycling plant, check with the equipment supplier for the service conditions of the plant. The cost of the line is very high, so do not skimp on quality staff training.

Recruiting employees

For the uninterrupted operation of the installation, a huge staff of workers is not needed. Two technicians can handle it quite well. Two more are needed for the second shift. We have four people in total.

For the functioning of the office, an accountant, a sales manager, and a purchaser of raw materials are needed. Sometimes the rate of the storekeeper does not hurt.

Staff salaries are included in the business plan. Tire recycling is unthinkable without freight transport. Therefore, either hire drivers with trucks under a contract, or maintain a transport department.

Recruitment is best entrusted to recruitment agencies, taking over the conduct of the final interview. As mentioned above, you will most likely need to train recruited employees. A company that manufactures equipment for recycling plants can help you with this. They usually have introductory programs.

Sometimes managers of enterprises invite employees who previously worked at similar enterprises to their place.

Profitability

It is necessary to calculate expenses and incomes in advance, at the stage when you are preparing a business plan. Tire recycling is expensive. The cost of the equipment will rise to you in a round sum. Even the most budget installations cost over a million. And this is without taking into account the delivery of the complex. It is unlikely that it will be possible to do without attracting investments.

In addition, without the presence of treatment units you will not be signed permits. This is another significant expense.

Rent, electricity consumption, employees' salaries will “eat up” a certain amount every month.

So does it make sense to recycle?

Let's count the pros now. Raw materials you get almost free of charge. And in some cases, businesses will even pay you to get rid of old tires.

In addition, the resulting product, whether polymer powder or fuel oil, is sold at a high cost. The main thing is to find outlets. So your business will pay off and start generating a steady income.

The number of used tires is growing exponentially. Mountains of bald tires near tire stations create a lot of inconvenience, take up space and pollute the environment. What to do with them? But you can earn money on them. Tire recycling: we will tell you how to do it and get the maximum income. Not only in our country, the problem of their processing has not yet been completely solved. According to statistics, only a fifth of tires are recycled in the world. In most countries, the state allocates subsidies for such processing.

Now developed methods for the effective disposal of tires. With the right management, a tire recycling business can help you recoup your investment in six months. At the same time, you will also help improve the environmental performance of the region.

Tire recycling can be a profitable business. The tire is a source of valuable polymers. From a ton of used tires you can get 700 kg of rubber. It is used to produce fuel, building materials, rubber products. But burning tires is extremely harmful to the environment and all living things. At the same time, 450 dangerous toxic gases and 270 kg of soot are released.

Recycling tires provides an opportunity to obtain valuable recyclables– crumb rubber, metal cord and liquid fuel. The rubber crumb is applied in many branches: oil, chemical, mechanical engineering, in life. Rubber is used to make hydro- and heat-insulating coatings. It is used for the production of pavement, sleepers and rail pads. A rubber modifier is often added to asphalt. It doubles its lifespan. And also rubber is hoses, shoe soles, etc.

In large plants, it is difficult to obtain significant economic benefits from tire recycling. Tire recycling is an idea for a small business. It is enough to acquire a mini-factory for their processing.

By the way, now the State Duma has a draft law under which the manufacturer will be responsible for the recycling of tires. So the disposal of rubber can be controlled by the state.

Action algorithm

Step one. You need to get a license. It is mandatory if the business is based on waste processing. Tires are considered one of the most low-hazard waste, so the license should not be a big problem. But they can still be small.

step two. Need to rent space for a processing mini-factory. It is better to give preference to a place outside the city. It is better to place such an object away from the settlement. The advantage of such a place is also that its rent will cost an order of magnitude cheaper than in the city. The average rent for such an object will cost 50 thousand rubles.

Step Three. A small truck will be needed to deliver raw materials and export finished products.

Step Four. Equipment. You will need to buy or lease a mini tire recycling plant. This is a small collapsible complex. Its area is about 17 sq. m. In a day, he will be able to process 5 tons.

When planning a mini-factory, you need to allocate zones for:

• tire storage;
• cuts;
• product warehouse.

The plant itself is installed quite quickly - in a couple of weeks.

Step Five. Staff. The plant can work in two shifts. Each will require two people. Plus, we need staff for the export of products and the delivery of tires (a couple of people), as well as an accountant.

Recycling

Recycling rubber allows you to extract rubber from used tires. This can be done in several ways:

1. Chemical. The most toxic and harmful to the environment.
2. Mechanical. Tires are shredded and exposed to high temperatures.

It is the second option that is now used in the processing of tires. It is very popular, but more expensive. Please note that recycling tires also allows you to get metal waste. During processing, metal cords are separated from synthetic ones.

Now the number of vehicles is constantly growing. The amount of waste, including tires, is also increasing. There are still not enough enterprises for their processing in our country. If the recycling is properly organized, the recycling of car tires can bring a huge income.

In order for tire recycling to make a profit, everything needs to be thought through. Let us dwell in more detail on the organization of this business. You will need vehicles, because old tires will need to be collected and brought to the warehouse. Metal parts are removed there, and the rubber is cut. Tires should be cut into small pieces. For this purpose, the mini-factory has powerful scissors. Shredded tires are poured into the bunker of the factory reactor.

Under high temperature the tires in the reactor decompose. Recycling car tires allows you to get a number of products at once:

1. liquid fuel;
2. residue containing carbon;
3. metal.

To support the recycling of tires, part of the gas is returned to the reactor. The rest of the gas enters a special pipe. In terms of volume, its amount can be compared with the exhaust of a truck. The residue with carbon is sieved to separate the steel cord.

After processing, you will have a residue with carbon, liquid fuel and steel cord. Rubber crumb is bought by many enterprises that manufacture products from rubber. She is always in demand. Steel cord and liquid fuel are also in demand.

The peculiarity of tires is also in their weight. Each one is pretty heavy. Such large-tonnage wastes become a good source of polymers. There are many of them even in small towns, because the recycling of car tires will always be a popular service. The main thing is to establish the process itself and get all the permissions.

And the recycling of car tires will save nature from pollution, because tires naturally decompose for hundreds of years.

Equipment

Recycling of rubber tires is possible in a small factory. You will need to select equipment. The average installation is capable of processing 5 tons in 24 hours. Recycling rubber tires per day will bring about:

• 2 tons of liquid fuel;
• 0.5 tons of steel cord;
• 1.5 tons of solid residue with carbon;
• 1st ton of gas.

As you can see, tire recycling is very cost-effective. These are quite high performance indicators.

The peculiarity of such an installation is that it works without interruption. It is cyclically supplied with the gas that comes out during the processing of tires. It must be installed in an open area.

The unit can be operated by only two people per shift. It consumes about 14.5 kW / h.

Start-up capital

The average installation costs about 1 million rubles. Shipping cost is not included. Disposal of bus tires is associated with the accumulation of fuel oil. You will need to buy tanks for it. Fuel prices change, so it's better to store fuel when they decline. And we recommend selling it when prices rise. So the profit will increase.

You can buy used tanks. The average price for them is 20-26 thousand rubles / piece. Enough six or seven tanks.

You will also need storage equipment, overalls, and various tools. This is about another 100 thousand rubles. Do not forget about rent, delivery, installation of equipment, paperwork. In general, the costs may amount to 1.5 million rubles.

Expenses

Work in two shifts, 2 people each. This is the salary for four people. (for 10 thousand / month). We need an office for bookkeeping. It will take a couple of workers to supply tires and sell products. This is about 70 thousand rubles. per month for taxes, salaries and office rent.

Electricity per month about 10440 kW will be consumed. In total, for the operation of such a mini-factory, about 100 thousand rubles per month will be required.

Income

The advantage of this project is that raw materials will be practically free. Sometimes it turns out to earn even when collecting it. Large enterprises pay for the disposal of old tires, because they are not taken to landfills. In this case, an agreement is concluded with the enterprise, and it pays monthly for the export of tires. The cost of export is about 2-3 thousand rubles. rub.

Scrap metal can be handed over for recycling at 4 thousand rubles. per ton. A ton of carbon is taken at 3-4 thousand rubles. All kinds of coatings are produced from it.

Outcome

According to average estimates, the total monthly income can be 370-380 thousand rubles. (fuel oil + carbon + scrap metal). Costs each month - 114,600 rubles. (salary + office rent + electricity). The payback will be about six months from the launch of the mini-factory.

Difficulties

1. There are not so many vacant lots in big cities. There are many residential buildings around.
2. The distance from the mini-factory to the houses should not be less than 300 m.
3. It will be difficult to pass the examination.
4. Difficulties may arise with residents of nearby microdistricts. Many do not want to live near a tire recycling plant.

It is better to organize such processing at an already finished enterprise. The main thing is to find a suitable platform that is inactive. But this territory already has all the approvals and permits. Try to negotiate with the company itself on mutually beneficial terms.

Most likely, you will also need a cleaning unit. It will prevent environmental pollution.

Another complication is the unexpected costs. They may appear already in the process of processing. Most likely, there will be difficulties with firefighters, environmentalists. If tanks for fuel oil are installed, it will be necessary to install a fire shield, conduct staff briefings, post safety instructions, etc. Such objects always attract the attention of fire inspectors.

prospects

How profitable is this business? It can bring in good income. AT small town at least one and a half tons of used tires are accumulated per year. There will definitely not be a shortage of tires. Having processed this amount of waste, you will get about 50 tons of fuel oil. The big advantage of such a business is that you do not need to spend money on the purchase of raw materials.

It is also important to install special filters so as not to pollute the environment. Pay your environmental fee on time. Then environmentalists will have no reason to find fault with you.

Information for thought

In order for tire recycling to develop, it is important that the state supports this industry. State subsidies for such processing are practiced in many developed countries. It is important to pass a law that increases the responsibility of the manufacturer. It will not be superfluous to also create waste tire collection points. It is logical if they will be based on tire shops.

Tire recycling as a business can bring good income, but you will need to spend a lot of effort, time and money. Such a service will always be in demand, as the number of tires is only growing.

The tire is a source of valuable polymers.