Roller blinds from the manufacturer. How to start a profitable business for the production of blinds.

In the current interior, blinds occupy a dominant place. They compete with curtains and curtains. Such an interior detail serves as an excellent protection against sun rays, affects the circulation of heat in the room, and also reduces the noise level.

The production of blinds is not limited to anything. This is because it does not carry anything harmful. In addition, the activity of such a plan does not need to be licensed.

You also do not need to obtain expensive permits. All that is required from the entrepreneur is to register his business, choosing LLC as the organizational form.

In order to do this, you will need to collect certain documents. Among them, one can single out a paper that confirms the payment of the state fee for the registration process, a statement that will say about the transition to the simplified tax system. In the event that the authorized capital will be contributed by property, it will be necessary to provide an appraisal certificate to the organization that is engaged in registration. After submitting all of the above documents, it remains only to wait for a response from the registration authority.

Make a profit with blinds

To date profitable business- production of blinds. The market for such elements appeared in Russia in 1992-1993. All this time this field of activity was developed very slowly.

That is, the business is promising for both beginners and experienced businessmen. Trying to organize it, you will find your niche in this entrepreneurial business. There will definitely be a profit, because the margin level reaches almost 80-100%.

Pay attention to the windows in private housing. In almost every home you will see tulle, curtains and blinds because they are very practical to use. Especially often they are used in offices, shops, schools. In general, for those who want to be in this business, there is a lot of work.

Don't worry about low demand

Low demand for the production of blinds is a thing of the past. It was due to the almost complete absence of advertising. And the marketing activity that was, was not good. But in modern conditions, all people have already understood how good this piece of furniture is.

These shortcomings of the past years must be taken into account. The entrepreneur is obliged to analyze them in any case. Potential customers need to be informed about useful properties the products you intend to produce. They protect well from sunlight, have heat and sound insulation properties.

Almost all blinds are impregnated with a special substance that protects them from fading, dirt and dust. Accordingly, they do not need to be washed and ironed. Blinds used in modern design interior, have many shapes, colors, textures. They can satisfy the aesthetic wishes of the most demanding customers.

What do you need to start a business

What is needed in order to establish the production of blinds? Simple products of vertical and horizontal type aluminum can be made at home or in the garage. You do not need any special equipment, only original components to assemble the finished product.

But manufacturers operate in conditions of very tough competition. Therefore, prices cannot be raised much. Thus, the profit from the sale will be approximately 10-20%.

From the production of which decorative elements can you get the most profit?

The most profitable types of blinds on the market are PVC roller shutters, open type blinds and wood products. All this should be taken into account when drawing up a business plan for the production of blinds. All these species are quite fashionable and, despite the crisis, are actively increasing the pace of their implementation.

The materials for their manufacture are very expensive, but despite this, margin trading is kept within 100-200%. If you decide to open your own business, you will need to write a short business plan. With it, you can make profitable decisions to increase profits.

Search for an office space

Requires a 25 sq. m. Its rent will cost about 5,000 rubles per month. You need to look for an office where potential customers can find you in large numbers. In other words, it is best to locate your business in the center. Also, over time, in addition to the office, you will need to rent a workshop for mass production of products. The rental price will depend on the area. Approximately 20 thousand per month.

Purchase of all necessary devices

The equipment will require at least 400 thousand rubles for its purchase. But it's still better to spend 600 thousand. Machines for the production of blinds can be manual, semi-automatic, automatic. Since at the very beginning there is not much money, it is best to purchase handheld devices. In extreme cases, semi-automatic. You will also need:

1. Sewing machine.
2. Several screwdrivers.
3. Punch used for plastic.
4. Regular and press scissors.

It is worth thinking about who to buy components for blinds from. In modern conditions, there are a large number of various companies that sell the elements necessary for assembly. And the closer such a company is located to your office, the cheaper the components for blinds will cost.

Search for colleagues

You will also need to hire staff. To start a business, you will need:

1. Accountant.
2. Installer workers.
3. measurer.
4. Sales manager.

The technology for manufacturing blinds of a horizontal type is simpler than vertical. But in both cases, the training will not take too much time. At first it will seem that they are mainly used only in the offices of companies and corporations. However, this is far from being the case. AT modern world they can often be found in private homes. The traditional design makes these products an attractive decorative element. Thus, the production of blinds can become a promising and profitable business.

In this article:

Blinds production as separate view business originated in Russia in 1992-1993. And today this type of business is one of the most profitable. Since the blinds perfectly complement the modern interior, prevent the penetration of light into the room, reduce the noise level and are practical. Thus, the demand for these products is constantly growing and the profitability for the production of blinds reaches 30-50%.

Blinds production technology

The manufacturing technology of blinds depends on their type. New entrepreneurs should be aware that production of vertical blinds is less labor intensive than horizontal blinds and it requires less investment. Production scheme horizontal blinds displayed in Photo 2.

Stages of the production process:

1. Preparation for work - eaves are transported from the warehouse and sorted.
2. Hole punching. Depending on the size of the product and the location of the control center, technological holes are made for the installation of fittings.
3. Punching holes for the rope clamp and swivel mechanism.
4. Cornice assembly *.
5. Production of lamellas from aluminum strip.
6. Assembly of blinds on a semi-automatic or manual machine.
7. Product quality control.
8. Product packaging and accessories.

* - the assembly of the cornice takes place in the following order:

1. installation of calipers with rollers. The roller should be on the side of the rope retainer;
2. the adapter for the mechanism V 13-29 and the device V 13-28 are mounted in the last window;
3. installation of a rope clamp;
4. the pivot axle is being prepared. Its length should be less than the overall size of the eaves;
5. the axis is inserted into the mechanism, and the inserts are put on the caliper.

For the production of horizontal blinds, the following machines are needed:

1. Machine for making blinds. It is designed for cutting 16 and 25 mm tape, punching and profiling. Such equipment can be equipped with 3-5 punching dies.

2. Press die to cut the cornice. This machine can carry out work with cornices of various brands. He cuts the cornice, punches holes for the basket and clamps the cord.

3. Press for turning and holding mechanism. He punches holes in the eaves, installs a special mechanism to hold and rotate the blinds.

Press for clamping the first lamella. This equipment punches the tape in such a way that it allows you to make a fastener to fix the first lamella. The press is used during the assembly of the blinds.

If instead of an aluminum tape for the manufacture of lamellas, material is used, then pleated blinds will be obtained. Such sun protection designs are not limited in color palette. Pleated panels consist of fasteners, a profile, thread guides and controls.

Production of vertical blinds

Today, the Russian market is dominated by manual equipment for the production of vertical blinds:

• Press for cutting fabric or aluminum tape. Photo 6;
• Bottom punch for plastic;
• Top punch for plastic;
• Press for plastic. The European leader in the production of machine tools is the Magnum Metal plant, located in Poland. This factory manufactures machines for the production of vertical blinds (VB1).

These machines have a number of advantages:

• They make round holes in the slats. This allows you to install lamella holders of the most diverse shapes.
• When manufacturing an inclined product, you need to enter the dimensions of only the first and last lamellas and their total number in the product, and the machine calculates the length of all other lamellas automatically;
• The software includes up to 10 cutting variations of various sizes;
• The machine produces folds for the lower and upper folds of the lamellas;
• Laying of finished lamellas occurs automatically;
• Simplicity and convenience of management.

Components for the production of vertical blinds - knives (stamps) and profiling rollers. On the modern market, you can find accessories for Magnum, Cocker, Hollis machines.

Production of roller blinds

The design of roller blinds is simple. It includes a winding shaft, a fabric roll, a control mechanism and 2 mounting brackets. Functioning roller blinds by winding the fabric down or up using a spring, chain or electric mechanism, which can be installed either on the left or on the right, at the choice of the customer.

Equipment for the production of roller blinds:

1. Cutting table for the production of fabric roller shutters.

2. Mechanism for sticking adhesive tape on the pipe.

3. Mechanism for gluing tape to the edge of the fabric.

4. Mechanism for gluing double-sided tape on the rails.

5. Mechanism for instant winding of fabric.

6. Control stands.

Features of the manufacture of wooden blinds

Production wooden blinds has two features that are associated with the material of the lamellae. First, wooden blinds require a wider cornice. Secondly, this is a non-standard preparation of blinds slats. Cutting wooden slats for blinds is carried out using a special saw. Next, the blanks are assembled in a bundle and only then cut into individual lamellas of the required size. Then the lamellas are punched under the thread and the basket. This operation cannot be carried out on standard equipment, as the thickness of the wooden lamellas can be up to 50 mm. In conclusion, wooden blinds are assembled using the same technology as horizontal ones.

For the production of wooden blinds, the following equipment is needed:

• Manual and semi-automatic machines for the manufacture of wooden blinds;
• Presses for cornices.

Features of registering an enterprise for the production of blinds

To open a factory for the production of blinds, you can choose LLC as a form of ownership. But, in the absence of large investments, you can register as an individual entrepreneur. During registration, you must indicate the following okved of the main type of activity: 25.23 "Production of blinds and roller shutters".

Certificate of conformity

In order to increase sales of Isolite blinds, it is necessary to obtain a certificate of conformity.

Blinds manufacturing business plan

It is planned to open an enterprise for the production of Isolite blinds, which are installed on PVC windows, wooden windows and Eurowindows. Their difference from conventional blinds is that they are installed on each light opening separately and as close as possible to the glass surface. Raising the blinds or turning the slats is carried out by a control chain. All components of Isolite blinds on plastic windows must be made of plastic or aluminium.

Production room

The plant for the production of blinds should have a production area of ​​​​20-30 square meters. m. The need for storage space may arise if you need to store more than 2000 square meters of material. m. For location finished products it is necessary to purchase racks and equip tables with lower shelves.

Staff

This production requires a small number of workers. If the volume of manufactured products per day should be about 18 blinds, then 10 workers are needed for their production (8 assemblers, 1 manager and accountant).

Equipment for the production of horizontal blinds

In this business plan, we will list only the cheapest manual Isolite window blind machines. These equipments are good to install on initial stage business development, when there are no cash for big investments.

Capital expenditures:

1. Price of manual equipment:

• straightening hammer - 1200 rubles;
• pliers - 600 rubles;
• scissors - 500 rubles;
• tweezers - 700 rubles;

2. The cost of the power tool:

• pendulum saw - 3500 rubles;
• press for the upper cornice Isolite (U 005) - 25 thousand rubles;
• press for the lower bar (U 006) - 30 thousand rubles;
• press for fishing line Isolite - 27 thousand rubles.

3. The price of a machine for the production of blinds (M 600 / 4P) - 520 thousand rubles;

4. The cost of delivery and installation of equipment - 40 thousand rubles.

Total: 648,500 rubles.

Fixed monthly expenses of the enterprise:

1. Rent of production premises - 8000 rubles;

2. Advertising (weekly module in the local newspaper ads) - 5000 rubles;

3. Salary of 10 workers - 250,000 rubles;

4. Payroll taxes - 38,000 rubles;

5. The cost of paying for electricity - 1000 rubles;

6. Overhead costs - 6000 rubles;

7. Depreciation of equipment - 2000 rubles;

8. Income tax - (1800000 - 1339830 - 310000) * 15% = 22 525.5 rubles.

Total expenses: 332,525.5 rubles.

The planned production volume is 1500 sq. m. m or 375 blinds per month.

Monthly income from the production of blinds: 375 blinds * 4800 rubles = 1,800,000 rubles.

Calculation of the cost of materials for the manufacture of 1 square. m blinds Isolite:

• Weight for the rope - 36.7 rubles;
• Rope - 2.7 rubles;
• Clips - 18.72 rubles;
• Ring - 50 rubles;
• Runner - 100 rubles;
• Control circuit - 130 rubles;
• Lower chain - 110 rubles;
• Control circuit connector - 2 rubles;
• Lamella holder - 3.4 rubles;
• Rotary rod - 8 rubles;
• Stopper - 75 rubles;
• The lower weight is 2.7 rubles.
• Bracket for the wall - 30 rubles;
• Staple - 30 rubles;
• Aluminum cornice - 120 rubles;
• Rope fixer - 50 rubles;
• Side mechanism - 100 rubles.

Total: 869.22 rubles.

The cost of aluminum tape for the manufacture of blinds (4 sq. M) - 96 rubles

Total costs for one blind (4 sq.m) - 3572.88 rubles

Monthly production costs - 96 rubles * 375 blinds = 36,000 rubles

Cost price 869.22*1500+36000=1339830 rubles

Payback period calculation

Total net profit at the enterprise will be: 1,800,000–1,339,830 - 332,525.5 = 127,644.5 rubles per month.

With this monthly income, the payback period will be from 5 to 6 months.