Fishing plant. Production of fishmeal for animal feed Technology of obtaining fishmeal

Agriculture is the main industry where fishmeal is used. As a valuable component of animal feed it nutrients, vitamins and trace elements help to accelerate the growth and development of pigs, cows and birds. For gardeners and gardeners, fertilizer from the waste of soft tissues, bones and shells of the inhabitants of the seas and oceans is an indispensable tool in the cultivation of various crops.

Fishmeal is a rich source of vitamins and minerals.

Qualitative and quantitative composition

Fishmeal - a substance in the form of a powder or granules, obtained by drying and grinding fish processing waste, as well as from the residues from cutting marine mammals and seafood. From six tons of muscles, bones and adipose tissue, about one ton of the finished product is obtained, the quality of which depends on the composition of the feedstock. Usually it is anchovy, pollock, flounder, herring, mackerel, sardine, whale meat, pinnipeds and crustaceans. Flour with a fat mass fraction of more than 8% necessarily contains stabilizing additives of the antioxidant ethoxyquin.

In fact, fishmeal is the remains of fish and other fish, ground to a state of flour. marine life

Products made in Russian Federation, must comply with the requirements of GOST 2116–2000 “Fodder meal from fish, marine mammals, crustaceans and invertebrates”. For research, samples are taken from several batches with different production times. This allows you to identify violations even before they go on sale.

The chemical composition of the product is given in the table:

The main indicator of the quality of fish bone meal is fat content. The correct balance of fats in the body stimulates the production of antibodies that fight pathogenic microbes. Proteins are sources of easily digestible protein, which is digested by 95%. Flour includes proteins and amino acids, is rich in vitamins A, B, D, E, contains calcium, phosphorus, iron, iodine and successfully complements the components plant origin in compound feed.

Calcium is responsible for the formation of bone tissue, phosphorus accelerates growth, iodine is essential thyroid gland. Vitamin A is involved in redox processes in the formation of new cells. B vitamins are responsible for the functioning of the nervous and of cardio-vascular system Vitamin D promotes the absorption of phosphorus. A number of amino acids, such as cystine, methionine, lysine and threonine, are involved in the construction of muscle fibers. Polyunsaturated acids are responsible for the production of progesterone, which has a beneficial effect on reproductive abilities.

Product manufacturing technology

The production of fishmeal is one of the important areas of fish processing in national economy. From 5 to 7 million tons of this necessary product are produced annually in the world, which is produced in one of two main ways:

1. Commercial. The process is carried out directly on the ship from the catch. Non-frozen fish and waste from its cutting are taken. Raw materials are not the most selective, but the quality of such a product is much higher, since there are no chemical additives in the composition. The main drawback is the content in the finished flour from 2 to 5% of sand impurities that enter the net.
2. Coastal. The fish caught and frozen during the fishery is processed at special plants already on land. This is more efficient in terms of average daily processing of raw materials, but the main drawback is the presence of foreign chemical components. The maximum possible protein content is about 70%, but in reality these values ​​\u200b\u200bare rarely found.

There are a couple of well-known methods for the production of fishmeal: processing of fish waste directly on the ship and processing on land

The manufacturing technology has not undergone significant changes over the years and is carried out in several stages:

1. Cleaning the fish mass from debris and dirt. Special devices are used to remove metal impurities.
2. Grinding of raw materials. Fish cutters and crushers various designs facilitate the release of fat and water. The resulting fragments are easily exposed to high temperatures.
3. Cooking. Crushed raw materials are loaded into heated drums equipped with agitator blades and processed for about 30 minutes until a viscous semi-liquid mass is obtained.
4. Pressing. The use of devices of various designs allows you to divide the boiled composition into fat, water and protein components. A pulp with a moisture content of about 50% is obtained, and the fat-containing liquid is collected to obtain fish oil.

Enough for a long time the process and technology for the production of fishmeal do not change

1. Drying. There are two ways to remove moisture from the pulp: fire and steam. In the first case, the resulting flour becomes black, because under the influence of flue gases, the protein burns out. When processing with hot steam, a higher quality is achieved: protein reserves are practically not lost, but the process itself is associated with energy costs and increases the cost of production.
2. Grinding dried minced meat. The mass is ground in rotary crushers and sieved. The size of the grains depends on the humidity.
3. Packing in a container. For weighing, electronic or mechanical scales are used, and for packaging - bags made of fabric, polypropylene, multilayer paper, jute fiber, bags made of polymer materials or special containers.

The production technology is simple, but it is problematic to implement it at home, because special equipment is required: presses, dryers, conveyors, crushers. This affects the quality and cost of the finished product.

World market overview

Flour is produced in various volumes by almost all countries that have sea or ocean borders. Her appearance and the quality depends on the type of fauna in a particular fishing area. For example, Chile uses horse mackerel and anchovy as raw materials, and Japan uses sardines. Peru, Mauritania, Thailand and Morocco are considered the world's largest producers.

The first place in the ranking belongs to Peru. But when trying to analyze why the amount of flour products produced in this country (more than a million tons) annually exceeds the catch of live fish, a number of questions arise about the use of chemical additives. In second place is Mauritania, which, when processing various varieties of fish, achieves a protein content of 62 to 67%.

Fishmeal is produced in all countries where there is access to the sea or ocean

Imported flour is expensive, so Russian farmers are increasingly inclined to purchase products from domestic manufacturers. Its price is lower, and the quality is practically not inferior to the Chilean and Peruvian counterparts.

Application for livestock needs

The product of processing fish waste has found wide distribution in various branches of agriculture. Its use in fur farming improves the consumer qualities of rabbit and nutria fur. Fish feed meal has proven itself on farms for breeding pigs, cows, chickens, quails and other birds.

When feeding animals pay attention to the following features product:

1. Compound. Real flour contains calcium, phosphorus and salt. The presence of feathers, meat and bone waste, soybean meal, urea makes it useless to comply with the recommended dosages.
2. Freshness. When stored in hot, unventilated warehouses or under the open sun, an oxidation reaction of fats occurs, as evidenced by the smell of rancid old fat. Such a product is prohibited for use, because it causes irreversible changes in the digestive organs and ends in death.

When used in the poultry industry, fish meal allows chicks to grow quickly, gain weight, and also supports immunity. In the diet of chickens, the additive is from 5 to 10%, adult birds - from 2 to 5%. Chickens lay more often and digest food better, and eggs become more nutritious. Healthy broilers gain weight well. It is important to balance the diet and drastically reduce the number of additives 2 weeks before slaughter, otherwise chicken meat and eggs acquire a specific taste and smell.

Fishmeal is a necessary component of compound feed in animal husbandry, affecting the correct and full development of livestock and birds.

The effect of application in pig breeding is expressed in improving the appetite and immunity of the livestock. For piglets, dietary supplements are recommended from 5 to 15%, for adults - from 2 to 4%. Sows increase fertility and offspring survival, boars become more productive, and piglets with gilts develop faster and gain weight. Fresh fish waste is also used as feed, and 2 months before slaughter, they are excluded from the menu.

Fish bone meal is useful for cattle at all stages of development. The share in the feed of calves and young animals ranges from 3 to 7%, adult animals - from 1 to 3%. Daily additions to the diet of pregnant cows increase fertility, improve the health of offspring, improve milk quality, and calves grow well. Meat breeds develop quickly and gain weight, have flowering health and good digestion. Gobies-producers are prolific and hardy, have strong immunity. 2 months before slaughter, the use of the additive is stopped.

Domestic cats and dogs readily consume fishmeal as part of ready-made feed mixtures, while dosing instructions are indicated by the manufacturer on the packaging. A beneficial effect on immunity and development, strengthening bones and muscles, improving the quality of wool is achieved due to the high content of fats, vitamins and amino acids.

Use in crop production

The use of fishmeal in gardens and orchards has a beneficial effect on the composition of the soil, increases productivity and improves the quality of vegetables and fruits. Fertilizer enhances the processes of cellular metabolism, and during the growing season replenishes the loss of nitrogen and phosphorus. It is also possible to apply one or two weeks after the end of the harvest, then the powder or granules are evenly scattered over the area before digging.

It is believed that the meal from the bones of fish contains more phosphorus, and from the soft parts - nitrogen. All useful components will remain in the soil until spring and will become a top dressing for crops when planted next year. The properties of flour are enhanced when used together with wood ash and nitroammophos. This fertilizer is useful for nightshade crops, the yield of which immediately responds to the absence of phosphorus in the soil.

Fishmeal is also used in crop production as a fertilizer for the soil.

When using fish bone meal for feeding various horticultural crops follow simple rules:

1. Potato. Fertilizer is applied to the soil a week before the planned planting of seed material. Consumption is 100 g per 1 sq. area meter.
2. Tomatoes. In the process of planting seedlings, up to 40 g of flour is placed in each hole. To enhance the effect, it is recommended to add more bird droppings.
3. fruit or ornamental trees. Top dressing is used for adult plants with a frequency of 1 time in 3 years and a dosage of up to 200 g of fertilizer per 1 sq. meter of the surface of the trunk circle.
4. Berries. In early spring, 100 g of flour per 1 sq. meter of plantation, and when transplanting bushes and propagating by cuttings, the consumption is reduced to 50 g per well. Additionally, bird droppings are used.
5. Bulbous plants and flowers. Fertilized in spring period at the rate of 50 g of flour per 1 sq. soil meter. Perennials respond well to such top dressing, and when planting annual crops, it is brought in for digging.

It is necessary to observe the correct proportions of fertilizer for certain types plants

Fertilizer based on fish bone meal is well suited for loosening chernozem, loam and calcareous soils. The indication for use is the lack of phosphorus and calcium compounds. Therefore, before the start of top dressing, a soil analysis is performed to determine the level of acidity and the composition of macronutrients.

An excess of nutrients is contraindicated in the same way as a deficiency, and negatively affects the quality and quantity of the crop. On clayey and marshy soils, as well as in sandy soil conditions, flour is poorly absorbed by the root system of plants, and its use is useless.

Basic storage rules

Stacks of bags or containers with fish bone meal are kept in well-ventilated rooms that have been treated against pests. Storage areas protect against sun rays, the negative effects of moisture and heat. Shelf life is recommended by manufacturers and is:

• 1 year - for products with a fat content of less than 14%;
• 6 months - for flour with a fat content of more than 14% and water content of not more than 8%.

As the storage time increases, the characteristics of the product deteriorate. So, for a month under normal conditions, the amount of protein decreases by 12%. When maintaining negative temperatures, protein losses are minimal, but the durability of the powder is significantly reduced. Crude fat is oxidized, its mass fraction is reduced by a third, and this serves main reason product quality loss.

For proper storage fishmeal must be observed temperature regime and monitor indoor humidity

In storage rooms, the optimum humidity of 60 to 70% should be maintained. In conditions of damp, unventilated warehouses, flour is actively saturated with water vapor, and in excessively dry warehouses, on the contrary, it gives them away. At high humidity and temperature, vitamins are destroyed, and as a result of the interaction of the components, free fatty acid, peroxide compounds and ammonia. These unwanted chemical reactions turn healthy flour into a harmful and even dangerous substance, so the product is not subject to long-term storage.

The production of fish feed meal is an important and profitable area of ​​the fish processing industry. There is a steady high demand for fishmeal. It is used in large volumes in agriculture (livestock, poultry), in the chemical and pharmaceutical industries. It is especially important for artificial breeding of fish (it has been proven that the lipid composition of fish tissue is copied from the feed). The development of these industries ensures the stability of the fishmeal market. Leadership belongs to Peru and Chile. 10 countries account for 76% of world production. The first place is occupied by Peru - 29%. This country uses rather oily fish (anchovies) as a raw material. The second place is occupied by Chile - 14% (anchovies and horse mackerel). This is followed by Thailand, USA (menhaden and saithe), Japan, Norway, Denmark and Iceland (capelin, herring, blue whiting). Our country accounts for about 1.5% of world production.

About a third of fish waste processing products produced in Russia go abroad. At the same time, the demands of agriculture in feed with fish additives are not satisfied: the need for high-quality raw materials in the feed industry is several times greater than the supply. A paradoxical situation is emerging: most of the resources that can be processed locally are sent abroad, while about 50% of fishmeal is imported.

Requirements for use in feed formulation

Fish feed meal is a valuable component for the production of animal feed. Its quality is evidenced by the amount of crude protein in the final product. The more protein, the better the product. In the composition of flour for animal feed (according to GOST 2116–2000), the protein content must be at least 50%. This level can be achieved by processing small fish and waste. To obtain 60 - 65%, fish, small shrimps and crabs are used as raw materials. For a high-quality product with a protein content of 70 - 78%, white fish is not used as raw material. valuable breeds. In addition to protein, the composition contains fats (6-9%) - a source of vitamin omega-3, 6. With higher levels of fat, the shelf life of the product decreases. The fatter the variety of fish used as raw material, the more difficult it is to process. Antioxidants are added to Peruvian and Chilean flour, because. anchovies are oily fish, and they carry flour over long distances.

The price of fishmeal is directly dependent on the amount of protein. The trouble for domestic manufacturers is the use of old, still Soviet equipment. It barely reaches the threshold of the norm - 50%, even using high-quality raw materials such as pollock, while in Peru, on modern equipment, from fish of lower quality, they produce flour with 65% protein. Fatty fish, such as salmon, are even more of a problem. Accordingly, both in terms of quality and price, our manufacturers are inferior to world leaders. Sometimes manufacturers use recycled heads, tails and fins to keep the price down. This significantly reduces the cost of production, but the protein content is also sharply reduced. The use of vegetable protein substitutes does not suit feed manufacturers much - they are ready to pay a high price for high-quality raw materials that do not require further processing. It happens that unscrupulous manufacturers compensate for the lack of protein by introducing nitrogen-containing substances such as urea or ammonium salts. In birds and animals, such additives can cause ammonia poisoning, so experts advise additionally checking the quality of fishmeal.

Methods and procedure for manufacturing

Basically, the fishmeal production technology includes several stages: boiling, removing excess liquid and fat using a press, drying and grinding. The use of specialized aggregate units allows to stabilize the composition and ensures quality control.

There are other production methods, such as direct vacuum drying. It is used mainly in the presence of raw materials from low-fat varieties of fish. It turns out a high-quality finished product. The disadvantage is the high fat content in the flour. With a large amount of fat (above 18%), flour is not stored for a long time, so antioxidants are added to the composition of fishmeal.

Market development prospects

Russian entrepreneurs it is worth changing the attitude towards the waste of the fishing industry. The market is now developing favorable conditions for the development of this business. Consumption of fishmeal in the world - more than 5 million tons per year (according to international organization IFFO).

According to world experts, the cost of fishmeal will grow. One of the most important reasons was the decline in production in Peru and Chile. Due to the influx of a warm current in the fishing areas, the number of fish has sharply decreased. The increase in prices for energy resources had an unfavorable effect. The rise in consumption in China also matters. Steady demand for poultry and livestock products, the rapid growth of fish farming in artificial reservoirs suggest that the market will also increase.

Small Business Opportunity Assessment

Advantages:

• high demand for quality products;
• low level of competition.

Upcoming challenges:

• the biggest problem there may be a shortage of raw materials: almost all raw materials are exported abroad. It is advisable to conclude contracts with several suppliers at once for the regular supply of the necessary raw materials. If this task can be completed - profitable business guaranteed;
• it is also necessary to calculate the cost of electricity, taking into account the features of the purchased equipment, because the production process is energy intensive.

A business plan for the production of fishmeal is built taking into account the following:

• minimum initial investment from 1.5 million rubles;
• the complexity of starting a business - 6 out of 10.

In order to open a mini-factory for the production of fishmeal, you will need a separate room of up to 200 square meters. m (warehouse, main production and rooms for staff). Required connection: to power, sewerage, ventilation and water supply. In advance, it is worth considering ways to maintain a certain humidity in the warehouse. Flour in this regard is a capricious product, it can lose its marketable appearance if stored improperly. When sold in flour, there should be no lumps and mold.

The cost of a low-capacity fishmeal production line ranges from 800,000 rubles to 1.5 million rubles. On the initial stage it is enough to run one such line. There are many offers on the market. The cheapest models consist of 3 components: a grinder, a pump and a drying unit. Used for the production of flour from low-fat raw materials (less than 5%). This mini-line comes in two versions. The first runs on electricity, the second uses electricity and steam. The production process is extremely simple. Raw materials are loaded into the grinder. When the mass becomes homogeneous, it is transferred to the drying block with the help of a pump. When the dryer is fully loaded, the chopper and pump are turned off. Within 1-1.5 hours, the mass is steamed, then the mixer-steamer is stopped, the released water and fat are drained from it. The last stage is drying the product to a moisture content of 9-10%.

The line set does not provide for the use of a filling machine, because packaging can be done manually using dosing devices. However, the process is labor intensive. If funds allow, it is better to use the complete models, or purchase a cheaper Chinese line.

Buying equipment for the production of fishmeal will not be a problem. Models are different, depending on the volume of processing: 750 kg, 5, 10, 60, 120 and 300 tons per day. There are Russian, Ukrainian, Chinese and other manufacturers on the market. The price of equipment for the production of fishmeal of medium and high volume of loading is mainly negotiable and depends on the volume of processed products. For example, a medium-tonnage fish meal plant for 5 tons will cost approximately $60,000 per line. Chinese equipment is cheaper.

Sale of fishmeal is carried out in packages of various sizes, starting from 500 g. On average, the weight of a bag is 30-40 kg.

An increase in the energy intensity of production associated with rising energy prices may become a deterrent for domestic producers. The use of energy-efficient equipment and the introduction of new technologies is the key to victory in the competition in the fish processing market.

For the reason that today there are difficulties in doing business with foreign partners in agriculture, domestic production has begun to develop actively. This is a great chance for our entrepreneurs to launch successful factories producing in-demand products.

If you want to do some kind of activity, you can consider buying necessary equipment for the production of fishmeal to supply this product to farmlands.

Fishmeal itself is considered a valuable component for a wide variety of feed used for raising poultry and livestock. This ingredient is added in sufficient quantities to the main feed of animals to give it a lot of nutritional components in order to promote healthy growth.

Features of the chosen direction

In our country, there are very few enterprises that produce fishmeal. The reason lies in the difficulties of obtaining the necessary raw materials for production. But that was before problems started with foreign companies, since earlier all deliveries were directed specifically to them. Now it is not at all difficult to make several agreements with suppliers in order to ensure an uninterrupted flow of raw materials for production. And taking into account the little competition, this will allow you to quickly set up your own profitable business.

Also note that almost half of these products are immediately sent abroad. And this leads to the fact that our people who decide to buy such flour have to pay much more for a foreign product created by our own producers. And if there is a producer on the market with a low cost for a product, then all farmers will purchase such a product with great pleasure from him. So the effectiveness of such a business is obvious.

The profitability of such a business is obtained due to the high cost of the product itself, due to its valuable properties. If you offer fishmeal to farmers who have not previously encountered it, you can note such positive qualities as:

• presence of protein
• saturated fatty acids;
• trace elements;
• many vitamins.

At the initial stage, in order to reduce the cost of purchasing equipment, it is best to consider a business plan for the production of fishmeal with the opening of a small enterprise. This will eliminate line downtime and deposits finished products in stock.

Product manufacturing process

As you already understood from the name of the product itself, the whole process will be around fish raw materials. But do not think that only carcasses are used for production. It can be fish offal, bones and various other waste from fish enterprises.

Taking into account good value finished products, many fish factories even make their own small workshops for the creation of flour, so that you can get additional profit from this and make waste-free production at the same time.

As for the fishmeal production process itself, the whole stage consists of the following points:

1. Raw materials are cleaned from a variety of debris, such as dirt, for example.
2. Grinding is in progress.
3. All this mixture is cooked.
4. It grinds into mincemeat.
5. Dehydrated.
6. Drying.
7. It grinds into flour.
8. Packed.

We also note that, in the final result, fishmeal is not the only product that is obtained at the exit from the conveyor. When the process of dehydration occurs, it turns out such a valuable product as fat. It can also be sold to farms as an additive to animal feed.

Workshop Equipment

This cost usually includes the following components, which also need to be included in the business plan for the production of fishmeal:

• grinder;
• bunkers for raw materials different form(non-processed raw materials, minced meat and finished products);
• drying tank;
• packing.

You can, of course, save a little without buying a filling machine, doing such an operation with your own hands and using a dispenser for this. But you will have to hire staff, because the process itself requires a lot of work and time. If you want to save on equipment, then you can consider buying the Chinese version, which is much cheaper than domestic and foreign offers.

The choice of premises for the workshop

To equip production, you will need an area of ​​​​at least 100 square meters, and preferably all 200. In this room there will be not only equipment, but also a warehouse with rooms for working personnel.

The main thing to note is that the product is not considered food, so there are no special points on the requirements of its content so that the supervisory authorities have claims against you. The main thing is that the room has good ventilation, sewerage, electricity with water and the like. But in order for the finished product not to lose its presentation during storage in a warehouse, you will have to seriously approach the issue of conditions of detention.

Profitability of fishmeal production

Provided that you were able to establish sales, this type of business will soon begin to generate a good income. It is best to consider the option of concluding contracts for the supply of finished products in bulk. But this can be achieved if you can establish yourself as a reliable partner who provides consistently high-quality products, because wholesale buyers can only work with trusted entrepreneurs.

In any case, the popularity and demand for this product is at a high level, and selling it should not be a problem. But it is best to initially bet on local residents, which are located near your enterprise, and only then enter a wider market and increase production.

On average, the cost of fishmeal on the wholesale market today is 50 rubles per 1 kg. And the cost of production of 1 kg is about 20 rubles. If we consider the option that it is necessary to spend about 1,500,000 rubles on the purchase of all equipment and other expenses, then these investments will pay off in about 1 season of the plant's operation. But this issue should be approached correctly.

The sphere of agriculture, due to complicated relations with foreign partners, is actively developing today. And this gives excellent chances for entrepreneurs to develop in this direction by launching manufacturing enterprises for the production of products that are in demand here. And if the decision has come to open a business in this particular niche, then you should think about buying equipment for the production of fishmeal and start supplying a valuable component to the market. Fishmeal is one of the most valuable (and therefore expensive) components in every compound feed for livestock and poultry. The powder obtained during the processing is mixed with the bulk of the feed to give it special nutritional properties.

Our business valuation:

Starting investments - from 1,500,000 rubles.

Market saturation is low.

The complexity of starting a business is 6/10.

And despite the fact that the process of obtaining finished products, thanks to fully automated equipment, is quite simple, the entrepreneur should work out a business plan for the production of fishmeal. So in the future it will be much easier to conduct your business, taking into account the costs of doing business and the income received. What is worth considering here?

Prospects and problems of direction

In Russia, there are very few enterprises producing fishmeal. And this is mainly due to difficulties in the supply of raw materials. The fact is that a large number of it is sent abroad. And here one way out is to conclude contracts for regular supplies of raw materials sufficient for processing with several suppliers at once. And then, with minimal competition in the market, you can start a fairly profitable business.

A third of fishmeal produced in Russia is sold to foreign customers. And it turns out that our compatriots, overpaying a significant amount, buy the Russian product abroad. And many farmers will be happy to purchase it from a local manufacturer. A huge sales market is the main advantage of this direction.

The production of fish feed meal is considered a profitable business due to the rather high price of this additive. And this is due to the properties that it possesses. And by offering your potential customers finished products, you can appeal precisely to their value for animals.

The composition of fishmeal is as follows:

• protein,
• unsaturated fatty acids
• vitamins,
• trace elements.

To reduce the cost of starting an enterprise and minimize financial risks, it is better if a small-capacity enterprise is organized. Thus, the mini-line will not be idle due to interruptions in the supply of raw materials, and the released products will not become stale in warehouses.

Fish meal technology

A mini plant for the production of fishmeal will process fish raw materials within its walls. And it can be not only whole carcasses, but also waste from fish processing enterprises - bones, skins, offal.

Considering that it is even possible to process fishmeal, many fish factories equip a separate workshop with special equipment in order to receive additional income from the sale of a valuable feed additive. It turns out that fish processing enterprises can become completely waste-free.

The very same technology for the production of fishmeal is as follows:

• Cleaning of raw materials from foreign inclusions (garbage, dirt).
• Grinding of raw materials.
• Cooking fish raw materials.
• Regrinding of cooked raw materials into minced meat.
• Dehydration of minced fish.
• Drying minced fish.
• The final grinding of the resulting product into flour.
• Packaging of fishmeal in a container.

And fish feed meal is not the only product that can be obtained in the process of processing raw materials. After dehydration of minced fish, water and fat remain in the tanks. It is the second component that is valuable - it can also be sold to farmers as a useful feed additive. But getting medical fish oil within the walls of a mini-workshop is unlikely to succeed, since one more production line will be required here to purify a technical product.

Technical equipment of the workshop

This industry is actively developing today, and therefore, there are many types of machines and devices on the market for obtaining a quality product. And the price of equipment for the production of fishmeal will depend on its performance and the degree of configuration. On average, a small workshop can be fully equipped with machines for 800,000-1,500,000 rubles.

Production line for obtaining fishmeal and technical fish oil

The complete fishmeal production line is equipped with the following machines:

• Bunkers for raw materials, minced meat and finished products.
• Chopper.
• Drying tank.
• Packing machine.

To reduce the cost of technical equipment factory, you can purchase a line without a filling machine, and carry out work manually using dispensers. But this method is very labor-intensive, and it will take more time to get the finished product. Wanting to save money, it is better to buy equipment for Chinese-made fishmeal - it costs much less than the same Russian or European machines.

Requirements for a production facility

To accommodate a small power line, a separate building with an area of ​​100-200 m 2 will be required. It will house not only the workshop itself, but also warehouses for storing finished products and rooms for staff.

At the output, we will receive a non-food product, so there will be no particularly stringent requirements from the supervisory authorities for the production workshop. But there must be ventilation, water, electricity, sewerage. But the temperature and humidity indicators in the warehouse of finished products should be given Special attention, because when storing flour in improper conditions, it may lose its properties and presentation.

Profitability of the planned business

The sale of fishmeal, if sales channels are established, will very soon begin to bring high incomes to the entrepreneur. And this can be facilitated by contracts for the wholesale sale of the finished product. But large customers prefer to cooperate with proven manufacturers, and therefore, at the very beginning of their activities, it is better to certify the products obtained within the walls of the plant.

The use of fishmeal is quite wide - there should be no problems with marketing. But it is unlikely that it will be possible to immediately enter the regional sales market - at first it is worth betting on local buyers.

The average wholesale price of fishmeal on the Russian market is ≈35-60 rubles/kg. At the same time, the cost of production is much lower - 15-40 rubles / kg. And even taking into account the fact that it will take an entrepreneur at least 1,500,000 rubles to start a business. (equipment of the workshop, purchase of raw materials, preparation of the premises for work), all costs at such a high cost of products can pay off in just 1 season.

• Supplier Techno-T
• Contact person Valentin
• Address Ukraine, Nizhyn
• Phone +380681945008
• Email Show
• Skype Show

Fish meal plant - a set of equipment for processing: crushing, boiling, pressing, drying, crushing dried bread, packaging fish, chicken, meat, bone waste, into valuable feed, feed additive. The productivity of the complexes is from 2 to 120 tons of raw materials per day. The yield of flour from fish waste is 16-23%. The brewer and dryer work on steam. Dehydration and degreasing of boiled raw materials provides low heat transfer costs, high-quality fat. 30 years of production experience. industrial approach. Certification of equipment in accordance with EU requirements. Delivery to the Russian Federation from Belgorod for rubles. Production in Ukraine.

 

The installation performs the following technological operations:

• dosed supply of raw materials to the brewer,
• raw materials cooking,
• squeezing broth and fat,
• pulp drying (obtaining a semi-finished fodder dryer meal),
• selection of ferroimpurities from the dryer,
• grinding dryer into flour,
• transportation of flour for packaging;
• collection and settling of the clarified broth.

  Advantages of the proposed installation:

  Quick installation and minimum space requirements are distinctive feature grease installation.

  It is designed compactly to fit both on board ship and onshore, while our installation requires much less space than other manufacturers' installations.

  Less electricity and steam are consumed than in other installations, because the number of transport links between the units is minimal.

  Less weight of the fat-and-oil plant in comparison with other manufacturers.

  Great convenience in maintenance, since the main units are mounted in one block, so the installation is served by one person.

  Less heat loss during the transfer of processed raw materials between units.

  Thanks to the use of screw presses and rotary disc dryers, a simple design is achieved, and at the same time their high reliability, which is very important in our time, when many installations have appeared on the market, the quality of which is very low.

  The high degree of dehydration of the boiled mass ensures low loads on the dryer, which makes it possible to reduce its size and the amount of steam and electricity consumed

  PKF Techno-T manufactures and offers for purchase oil and fish meal plants: URM-5 (from 2 to 5 tons of fish raw materials / day), URM-10 (from 5 to 10 tons of fish raw materials / day), URM-60 (up to 60 t/s), URM-80 (up to 80 t/s), URM-120 (up to 120 t/s) and more.

The descriptions provided here specifications, prices are for informational purposes only and are not a public offer under Art. 437 (2) of the Civil Code of the Russian Federation.